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Physics Guards for Residual Policies at Breakaway

When learned corrections should defer to a friction model

SubmittedengrXiv · Submitted2026

Clement Nana Aidoo

30% → 2%

Overshoot in sliding at r = 1.2, with a residual trained under the shield (MuJoCo, 40 test objects)

Three panels: a parallel-jaw gripper holding a rod at the moment of first slip; gravity work against friction work as the rod depresses; static and kinetic torsional capacity against relative angular speed.
PL. 01FigureWhy breakaway is hard: friction falls from its static to its kinetic level at first slip, and the rod jumps past the shield limit.

Summary

A learned residual on top of a physics controller makes its worst errors at breakaway, when friction drops from static to kinetic. We derive two breakaway shields, one for gravitational pivoting and one for controlled sliding, and test them in a pre-registered MuJoCo study with emulated stick–slip.

Our summary. The archived abstract is the authority: doi:10.5281/zenodo.23503813.

What it found

  1. F1

    In sliding, a residual trained under the shield cut overshoot from 30% to 2% at r = 1.2 and ended within 5 mm on 96–98% of episodes.

  2. F2

    In pivoting, a certified release from rest exists only if r < φlim / sin φlim, so shallow targets are infeasible for realistic r. The shield found no certified release for exactly half of the test targets.

  3. F3

    Deferring to the model in those cases left overshoot at 63% at r = 1.1. Declining prevented overshoot, but only by stopping short.

Limitations

  • Simulation only: MuJoCo with emulated stick–slip.
  • Within the assumed range, certificates were violated on at most 0.5% of steps, mostly through soft-contact effects of the simulator.
  • In sliding, the shielded residual kept only part of the unshielded residual’s measurement saving.

Cite

@misc{aidoo2026physicsguards,
  title  = {Physics Guards for Residual Policies at Breakaway: When Learned Corrections Should Defer to a Friction Model},
  author = {Aidoo, Clement Nana},
  year   = {2026},
  note   = {Submitted to engrXiv},
  doi    = {10.5281/zenodo.23503813},
  url    = {https://doi.org/10.5281/zenodo.23503813}
}

Evidence chain

  1. 01 · Claim

    30% → 2%

  2. 02 · Figure

    Key figure

  3. 03 · Code

    CAN-Aidoo/breakaway-shield

  4. 04 · Archive

    doi:10.5281/zenodo.23503813

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